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Induction

TruHeat HF Series 1000 / 3000 / 5000

High power, compact format

Universal generators for induction heating

The right generator for any application and use: With their compact design and variety of structural designs, the TruHeat HF Series 1000 / 3000 / 5000 is well-suited for induction applications of any kind, from initial experiments in the lab to fast-cycle, continuous processes in industrial manufacturing. Regardless of application: induction sealing, shrinking, hardening, annealing, melting, or evaporating, the generators impress with excellent cost-effectiveness and straightforward integration.

Compact modular design

Far smaller than conventional generators, they have very low space requirements.

High power and wide frequency range

Well-suited for applications with up to 10 kW power and output frequencies of up to 800 kHz.

Various potential uses

Flexible adjustment of power and frequency to the respective induction application.

Maximum productivity and reproducibility

Cost-effective operation as a result of a high level of efficiency and consistent process results.

Easy integration into any application

Space-saving induction solution: Installation module, 19-inch plug-in unit, or desktop unit options are available.

Special design for parallel oscillating circuits

TruHeat HF Series 3000 (H) / 5000 (H): Extremely flexible arrangement of the generator and external circuit.

RF generators for induction heating

Inductive sealing in the packaging industry (drink cartons, toothpaste tubes).

Diverse applications

TruHeat HF Series 3000 (H) / 5000 (H) are extremely diverse. Whether for shrinking, annealing, hardening, or soldering: The generators master every challenge effortlessly.

Ideal for highly precise temperature-controlled processes

In addition to the classic areas of inductive heating, the TruHeat HF Series 1000 / 3000 / 5000 generators also easily master complex tasks such as highly precise temperature-controlled processes within thermal analysis.

The flexible and cost-effective solution for your application

With its compact modular design, the generator requires far less space than devices using a conventional design. Flexible control enables you to choose the optimal operating frequency for the process in question. A wide range of standard interfaces enables the connection of the generator to different superordinate systems.

Special design for parallel oscillating circuits: TruHeat HF Series 3000 (H) / 5000 (H)

In this version, the external circuit, which is used directly at the point of heating, has an extremely compact design. This means the integration into systems and units is considerably easier. Due to power control from almost 0% to 100%, the generator is ideally suited for use in high-precision, temperature-controlled processes.

Network connection data            
Line voltage (±10%) 200 V - 400 V (200/208 V at 5 kW and 400 V at 10 kW) (±10%) (±10%) 200 V - 400 V (200/208 V at 5 kW and 400 V at 10 kW) (±10%) (±10%) 200 V - 400 V (200/208 V at 5 kW and 400 V at 10 kW) (±10%)
Line frequency 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz
Line input power 6.5 kVA 12.5 kVA 6.5 kVA 12.5 kVA 6.5 kVA 12.5 kVA
Power factor 0.95 0.95 0.95 0.95 0.95 0.95
Output            
Rated power 5 kW 10 kW 5 kW 10 kW 5 kW 10 kW
Maximum output current 560 A eff 560 A eff 560 A eff 560 A eff 560 A eff 560 A eff
Maximum output voltage 1500 V eff 1500 V eff 1500 V eff 1500 V eff 1500 V eff 1500 V eff
Nominal operating frequency 50 kHz - 800 kHz 50 kHz - 800 kHz 50 kHz - 800 kHz 50 kHz - 800 kHz 50 kHz - 800 kHz 50 kHz - 800 kHz
Length, power cable 0.5 m - 3 m 0.5 m - 3 m 0.5 m - 3 m 0.5 m - 3 m 0.5 m - 3 m 0.5 m - 3 m
Communication interfaces            
Analog/digital
RS 232/RS 485
PROFIBUS
Cooling requirements            
Maximum water pressure 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar
Minimum pressure difference 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar
Minimum flow rate 9.5 l/min 9.5 l/min 9.5 l/min 4.2 l/min 4.2 l/min 9.5 l/min
Maximum coolant temperature 35 °C 35 °C 35 °C 35 °C 35 °C 35 °C
Ambient conditions            
Outside temperature 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C

The RF generator can be optimally adapted to different system environments due to different options.

TruHeat HF Series 1000 / 3000 / 5000 external circuit

The matching transformer is part of the external circuit. This means the load (induction coil + workpiece) can be optimally adapted to the RF generator so it can always output the maximum power.

Complete system with foot switch

The foot switch turns the generator power on and off from a distance. Connected to the RF generator via a cable, the switch can be placed close to the application. This means you can start the process and monitor heating at the same time.

The selection of suitable system components means that the RF generator can be optimally adjusted to the required application.

Inductors
The inductor geometry is specifically adjusted for the required heating process (ring, line or mold inductor).
Process coolers
Process coolers ensure reliable dissipation of process heat. Versions are available for various power ranges.
Pyrometers and program controllers
Pyrometers are used for non-contact temperature measurements on surfaces up to 3632 °F. A coupled program controller enables temperature profiles to be followed precisely.
Operating program TruControl Power
Using the user-friendly TruControl Power software, the generator can be conveniently operated, configured, and monitored from a PC or laptop.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Nikolas Hunzinger
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