TruFiber S
High-end welding with the all-round carefree package
Our TruFiber S model variants at a glance
| Product options TruFiber S | Laser power range | Wavelength | Typical beam quality | Dimensions (W x H x D) | Electrical connection (voltage) | Electrical connection (frequency) | Interfaces |
|---|---|---|---|---|---|---|---|
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TruFiber 300x S
(FD45)
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60 W - 3000 W | 1080 nm | ≥ 2 (MM) mm▪mrad | 600 mm x 1325 mm x 950 mm | 380 V - 460 V | 50 Hz - 60 Hz | Digital I/O, Profibus, DeviceNet, Powerlink, Profinet, Ethercat, Ethernet/IP, Interbus, Analog input (ISA), OPC-UA |
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TruFiber 400x S
(FD45)
|
80 W - 4000 W | ||||||
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TruFiber 600x S
(FD45)
|
120 W - 6000 W | ||||||
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TruFiber 900x S
(FD45)
|
180 W - 9000 W | ||||||
|
TruFiber 1200x S
(FD45)
|
240 W - 12000 W |
Flexible in production
Our TruFiber S can be used for a wide range of applications - from machine and systems engineering to sheet metal processing and the automotive industry. With up to 12 kW of power and up to two pluggable laser outputs, they can be flexibly integrated into production lines and converted to new processes when production tasks change. We supply everything from a single source: With TRUMPF, the laser, control, beam delivery, processing optics and sensor system are optimally adapted to one another.
What makes the TruFiber S so special
With up to two pluggable laser outputs, work can be carried out at one station while the other is being prepared. This avoids downtimes. Jobs can be carried out one after the other with full power or simultaneously with shared power.
The pluggable laser outlets of the 50-meter-long laser light cables enable plug-and-play in self-service and also flexibility in the production layout. The optional absorber also facilitates maintenance and remote diagnostics during operation.
With the innovative BrightLine Weld beam shaping system, you can weld virtually spatter-free - even at high feed rates. The technology uses a patented 2-in-1 laser light cable in which you can flexibly distribute the power between the fiber core and fiber ring.
TruControl is the fastest and most intelligent laser control system on the market. This allows you to control your laser directly and without external modules. The system not only controls the laser power in real time, but also allows optics and sensors to be programmed.
The active power control keeps the laser power constant to within +/- 1 % and ensures consistently precise processing results - over the entire service life. The robust and dust-protected design guarantees maximum reliability in 24/7 operation.
Further advantages
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Worldwide consultation and fast support
Why have five service agents when one is enough? We offer you a complete system from a single source - and are there for you 24/7, worldwide. Our experts provide you with comprehensive advice on application, materials, process parameters and the optimum combination of laser, optics and sensor technology. -
Safe and reliable with PLe
The TruFiber S meets the highest safety level Performance Level e (PLe). Redundant safety systems and fast error detection increase your safety in production - without additional measures on the laser.
The TruFiber S in use
Do you want high-quality, tight and visually perfect weld seams with minimal rework on materials such as mild steel, stainless steel or even copper and aluminum? The TruFiber S is the ideal choice for anyone who carries out macro welding applications with a lot of power and high throughput. You benefit from a high-end fiber laser with numerous features from the TRUMPF portfolio that enable maximum flexibility - optimally tailored to your production and supplemented by worldwide support around the clock.
Welding busbars
Welding busbars
When welding battery terminals to live rails, high conductivity, mechanical stability and low-spatter processes are crucial. In addition, height differences must be detected and reliably compensated for.
The TruFiber S with BrightLine Weld enables precise and reproducible welded joints with minimal heat input. The high beam quality ensures fast cycle times - ideal for productive and stable batch production.
Welding can-caps
Welding can-caps
The gas-tight sealing of prismatic battery cells must ensure a robust connection and a uniform welding depth. In addition, metal splashes must be avoided and heat input limited to protect internal battery parts.
The TruFiber S multimode fiber lasers offer the necessary beam quality for different material thicknesses and component sizes. BrightLine Weld achieves low-spatter welding. The active power control also ensures permanently reproducible results - for reliable and process-stable sealing.
Laser welding of electric motors
Laser welding of electric motors
Hairpin contacts in electric drives require low-porosity weld seams for optimum conductivity and fatigue strength. Fast cycle times and seamless quality documentation are also crucial.
The TruFiber S with BrightLine Weld enables low-spatter welding and maximum energy input into the welding spot. The active power control ensures permanently reproducible results, while the optional sensor interface allows the integration of established process monitoring systems for quality assurance and documentation.
Remote welding in the automotive industry
Remote welding in the automotive industry
When welding crash-relevant components, the weld seams must have a high fatigue strength in order to function reliably even in the event of an accident. Complex, three-dimensional geometries, such as C-clamps, place additional demands on the welding process.
The 3D optics of the TruFiber S guarantee precise and stable weld seams, even on complex components. The possibility of alternately supplying several work stations with a laser makes the process efficient and flexible.
One system. Everything TRUMPF.
A laser alone is not a solution. Only in combination with precise optics, intelligent sensor technology and tailor-made services can a system be created that makes your applications possible and ensures reliable processes. With TRUMPF, you have a partner who not only supplies technology, but also reliable process results - solutions that measurably advance your production and pay off through sustainable success.
Optics
Guide and focus the laser beamOverview
Optics focus the laser beam precisely onto the workpiece - exactly at the point where the processing takes place. TRUMPF offers two variants for this:
Classic processing optics (BEO) focus a laser beam on a fixed processing point. To cover the processing surface, either the optics or the workpiece must be moved.
Programmable focusing optics (PFO) use mirrors to flexibly direct the laser beam to any position in the processing field - without any mechanical movement of the workpiece or optics. All optics can be combined via an interface with various sensors for process monitoring - from TRUMPF or third-party suppliers.
PFO 20
Compact 2D scanner optics for welding and cleaning on small processing surfaces.
- Cost-effective entry into remote welding and ideal for smaller components or rooms.
- Most dynamic PFO thanks to particularly light mirrors and optimized galvo architecture.
Processing field: 49 × 36 to 320 × 237 mm²
PFO 33
High-performance 2D scanner optics for demanding requirements on large processing surfaces.
- Proven industry standard: The most frequently used scanner optics for many applications.
- Powerful: Ideal for deep weld seams and high removal rates.
- Process-synchronized quality assurance: Enables reliable and precise welding depth monitoring thanks to OCT technology.
- High speed thanks to lightweight mirrors and optimized galvo architecture.
Processing field: 80 × 57 to 570 × 370 mm²
PFO 3D-2
Intelligent 3D scanner optics for laser welding and surface processing - with consistently high beam quality at variable working distances.
- Precise 3D processing: High dynamics and constant beam quality throughout the entire work area.
- Flexible integration: Can be easily integrated into automated and robot-supported production lines with large components.
- Intelligent process control: In combination with the TruTops I-PFO option, the optics take over complete coordination with the robot.
Dynamic Z-focus: Up to 100 mm
PFO SR
Compact and highly dynamic 2D small-field scanner for precise laser processing in the smallest of spaces.
- Work in confined spaces and complex components thanks to compact design.
- Maximum precision when processing fine and sensitive components thanks to smart features.
- Extremely fast laser wobbling due to particularly small and light mirrors.
- Easy integration into existing - also robot-supported - production systems thanks to compact housing, remote control and optional coaxial nozzle.
Processing field: 11 × 17 to 28 × 42 mm²
BEO D50
Powerful mid-range for stable processes.
- High process stability: An optional shielding gas nozzle ensures clean weld seams.
- Robust design: The smart monitoring functions increase safety and process stability.
- High tightness: The optionally available Multifocus element enables particularly stable and gas-tight weld seams.
- Can be combined with our smart sensor systems: Also enables monitoring of the welding process with VisionLine OCT.
also available as multifocal
BEO D70
Our most powerful processing optics for demanding applications.
- Proven industry standard: The most frequently used processing optics for many applications.
- Robust design: The smart monitoring functions further increase safety and process stability. High resistance to contamination and back-reflections.
- High tightness: The optionally available Multifocus element enables particularly stable and gas-tight weld seams.
- Can be combined with programmable motor-driven focus setting procedure and our smart sensor systems: Also enables monitoring of the welding process with VisionLine OCT.
also available as multifocal
BEO D70 swivel optics
Compact swivel optics for OEM applications - consisting of the BEO D70 focusing optics and an integrable swivel module.
- Safe and stable: Smart monitoring functions ensure process stability and protect the laser from contamination and back-reflections.
- Can be combined with our smart sensor systems
- Depending on the design of the focusing optics, the swivel optics can be used for 2D and 3D welding.
Can be combined with PMF: programmable motor-driven focus setting procedure (PMF)
Smart sensor systems
For quality control and monitoringOverview
The TRUMPF sensor system monitors the quality of your processes. It provides you with continuous data before, during and after the production process and evaluates the process result according to your specifications. Everything is possible: From image processing to welding depth and seam geometry monitoring to quality assessment directly after the process.
The Intelligent sensor system helps you to save money in production by speeding up the setup of processes and minimizing production waste. TRUMPF sensor systems can be optimally integrated into optics, lasers and systems.
Services for maximum system availability
to keep your production runningOverview
How much standstill can you afford? Production downtime costs time, money - and, in the worst case, customers. To ensure that your lasers and laser systems remain operational in the long term, we support you with sophisticated services. This includes predictive condition monitoring, rapid assistance in the event of an emergency and individual service packages at fixed, predictable costs - tailored precisely to your needs.
Condition Monitoring for lasers and laser systems
With Condition Monitoring, our experts - supported by TRUMPF's own algorithms - keep a constant eye on the condition of your lasers. Critical changes are detected at an early stage before unplanned downtime occurs.
Technical Service
No matter where you produce: Our service engineers will be there for you quickly if the worst comes to the worst. Thanks to in-depth manufacturer know-how and regular training, they have outstanding expertise - and ensure that your lasers and laser systems are quickly ready for use again.
Remote Support
In the event of a fault, every minute counts: With TRUMPF Remote Support, you receive immediate help from our experts - via secure remote access, without having to travel or wait for a service technician.
Genuine Parts
Our TRUMPF Genuine Parts are perfectly matched to your lasers and laser systems, available worldwide - and can be delivered to you quickly in an emergency. For maximum performance, minimum downtime and long-term investment security.
Service Agreements
As much service as you need: Our Service Agreements offer graduated service packages - tailored precisely to your needs and at fixed, predictable costs. From Remote Support and maintenance to full service packages.
Services for performance optimization
so that performance becomes best performanceOverview
Do you want to get more out of your production? Unclear data, complex requirements or unexpected errors often slow down production. Our solutions help you to overcome these hurdles - with structured data management, individual application support and training or AI-supported process optimization. This allows you to improve your processes, reduce errors and react more flexibly to new challenges.
Quality Data Storage
Use Quality Data Storage to record the process data of your lasers and laser systems locally, seamlessly and in a structured manner - audit-proof, transparent and optimally prepared for verifications, analyses and process optimizations.
Smart View for lasers and laser systems
Keep an eye on all relevant data: With Smart View, you can create individual dashboards with precisely the information and key figures that are crucial for the optimal use of your lasers and laser systems - from performance data to statuses and energy consumption through to program changes.
Easy Model AI
More independence from component and ambient conditions: EasyModel AI is an AI training tool that, in combination with TRUMPF's VisionLine Detect image sensor technology, significantly improves feature detection before welding - even in the presence of interfering influences such as shadows, reflections or dirt. The laser beam is positioned precisely and an even more exact welding result is achieved, which leads to higher production quality, shorter cycle times and more robust processes.
Training and education
Whether operation, programming or maintenance: With TRUMPF training courses &, your employees will get the most out of machines and software - and master changing orders and new customer requirements with confidence.
Advice in our application centers
In our laser application centers at eight locations worldwide, we work with you to optimize processes, solve application-specific challenges - and thus create the basis for consistent quality, shorter start-up phases and a faster time to market.
Is the laser suitable for your project?
Let us find out!
In our laser application centers (LAC), we work with you to determine the optimum parameters for your application - even directly on your component.
Questions? Ideas? Concrete plans?
We can help you!
Whether technical details, prices or individual requirements: Whatever your concerns - we will give you the answer that will help you move forward.
Our TruFiber family in comparison
| Product |
TruFiber SOur high-end fiber lasers - made for efficient welding: Compact design, unique features, flexibly expandable |
TruFiber POur tailor-made products - individually configurable for precise details or broader seam requirements, modularly expandable, at the optimum price |
TruFiber GOur purists among the fiber lasers - the economical laser source for beginners and integrators |
TruFiber P CompactOur compact fiber lasers - for processing the smallest components |
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| Wavelength | ||||
| Mean output power (range) | 5 W - 12 W | |||
| Laser power range | 3 kW - 12 kW | 0.5 kW - 6 kW | 1 kW - 12 kW | 0.1 kW - 2 kW |
| Laser outputs | 2 | 1 | 1 | 1 |
| Modular selectable optics/sensor system | yes | yes | no | no |
| Beam-shaping for low-spatter welding | yes | yes | yes | no |
| Available digital solutions | yes | yes | no | no |
| LLK version | LLK-D/X | LLK-D, PIPA-Q | LLK-D, PIPA-Q | PIPA-C, PIPA-Q |