When size matters: heavy-duty large format bending with high precision and full flexibility
If you need a special machine that does not immediately reach its performance limits, even with a wide variety of tasks and special requirements, and is easy to load even with large parts, then the TruBend Series 8000 is made for you. This special machine is ideally equipped for any heavy-duty task and is easy to operate. The enormous press force can handle even the toughest challenges without compromising on precision. The possibilities for large and heavy components have never been greater, thanks in part to the available tandem design. For even greater bending lengths and tonnages, our underfloor machines are available as the ideal addition.
Because premium performance knows no boundaries.
Because the machine can be used flexibly for different applications, there are numerous customization options available to give you your own individual TruBend Series 8000.
Because a large-format machine should also be able to handle large loads, surface-mounted versions are available with up to 400 t and 6.10 m length or up to 600 t and 4.40 m length.
Because no task should be too difficult, the crowning and hydraulic upper and lower tool clamps can withstand up to 6,000 kN/m.
To ensure that loading and handling do not cause any problems, the machine offers a large reach and wide range of equipment options that facilitate processing.
Because your investment in TRUMPF is valuable in the long term, we offer not only innovative machines but also excellent service and many accompanying benefits.
High box heights, easy removal
With an installation height of 880 mm, even workpieces with large box heights can be accommodated. Machine operators can easily bend and remove the workpieces. Another plus: All TRUMPF standard tools are compatible without adapters thanks to the 700 mm stroke.
Bend large, thin components
Thanks to the large 4.40 m bending length, the TruBend Series 8000 bending machine is suitable for both large and heavy, and long and narrow components.
Save setup time
Station bending is practical. You can use different upper and lower tools side by side to process different components and bends without having to change tools each time.
Power pack
With a press force of up to 600 t/m, the new generation machines are ideally suited for bending thick and short sheets.
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TruBend 8230 (bending length 4420 mm)
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TruBend 8320 (bending length 3230 mm)
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TruBend 8320 (bending length 6120 mm)
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TruBend 8400 (bending length 4420 mm)
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TruBend 8400 (bending length 6120 mm)
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TruBend 8600 (bending length 4420 mm)
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TruBend 8600 (bending length 6120 mm)
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TruBend 8800 (bending length 6120 mm)
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TruBend 8800 (bending length 7050 mm)
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TruBend 8800 (bending length 8050 mm)
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TruBend 81000 (bending length 7050 mm)
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TruBend 81000 (bending length 8050 mm)
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|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Press force | 2300 kN | 3200 kN | 3200 kN | 4000 kN | 4000 kN | 6000 kN | 6000 kN | 8000 kN | 8000 kN | 8000 kN | 10000 kN | 10000 kN |
| Bending length | 4420 mm | 3230 mm | 6120 mm | 4420 mm | 6120 mm | 4420 mm | 6120 mm | 6120 mm | 7050 mm | 8050 mm | 7050 mm | 8050 mm |
| Width between columns | 3680 mm | 2510 mm | 5090 mm | 3680 mm | 5090 mm | 3680 mm | 5090 mm | 5100 mm | 6050 mm | 7050 mm | 6050 mm | 7050 mm |
| Max. distance from press beam to table | - | 1000 mm | - | 1000 mm | - | 1000 mm | 1000 mm | - | - | - | - | - |
| Usable open height | 880 mm | 880 mm | 880 mm | 880 mm | 880 mm | 880 mm | 880 mm | 675 mm 1 | 675 mm 1 | 675 mm 1 | 675 mm 1 | 675 mm 1 |
| Throat depth | 620 mm | 620 mm | 620 mm | 620 mm | 620 mm | 620 mm | 620 mm | 420 mm 1 | 420 mm 1 | 420 mm 1 | 420 mm 1 | 420 mm 1 |
| User interface | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control |
| Maximum speed Y axis, operation | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 8 mm/s | 8 mm/s |
| Dimensions, weights | ||||||||||||
| Length | 5318 mm | 4188 mm | 7090 mm | 5398 mm | 7103 mm | 5458 mm | 7165 mm | 7180 mm | 8150 mm | 9150 mm | 8150 mm | 9150 mm |
| Width | 2830 mm | 2830 mm | 2830 mm | 2830 mm | 2830 mm | 2830 mm | 2880 mm | 2980 mm 2 | 2980 mm 2 | 2980 mm 2 | 2980 mm 2 | 2980 mm 2 |
| Height | 3970 mm | 3970 mm | 3970 mm | 3970 mm | 3970 mm | 3970 mm | 3995 mm | 4570 mm 2 | 4570 mm 2 | 4770 mm 2 | 4750 mm 2 | 4750 mm 2 |
| Weight | 25000 kg | 26000 kg | 40000 kg | 34000 kg | 45000 kg | 45000 kg | 51000 kg | 70000 kg | 74000 kg 2 | 82000 kg 2 | 93000 kg 2 | 98000 kg 2 |
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TruBend 8230 (bending length 4420 mm)
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TruBend 8320 (bending length 3230 mm)
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TruBend 8320 (bending length 6120 mm)
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TruBend 8400 (bending length 4420 mm)
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TruBend 8400 (bending length 6120 mm)
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TruBend 8600 (bending length 4420 mm)
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TruBend 8600 (bending length 6120 mm)
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TruBend 8800 (bending length 6120 mm)
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TruBend 8800 (bending length 7050 mm)
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TruBend 8800 (bending length 8050 mm)
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TruBend 81000 (bending length 7050 mm)
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TruBend 81000 (bending length 8050 mm)
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|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Press force | 2300 kN | 3200 kN | 3200 kN | 4000 kN | 4000 kN | 6000 kN | 6000 kN | 8000 kN | 8000 kN | 8000 kN | 10000 kN | 10000 kN |
| Bending length | 4420 mm | 3230 mm | 6120 mm | 4420 mm | 6120 mm | 4420 mm | 6120 mm | 6120 mm | 7050 mm | 8050 mm | 7050 mm | 8050 mm |
| Width between columns | 3680 mm | 2510 mm | 5090 mm | 3680 mm | 5090 mm | 3680 mm | 5090 mm | 5100 mm | 6050 mm | 7050 mm | 6050 mm | 7050 mm |
| Max. distance from press beam to table | - | 1000 mm | - | 1000 mm | - | 1000 mm | 1000 mm | - | - | - | - | - |
| Usable open height | 880 mm | 880 mm | 880 mm | 880 mm | 880 mm | 880 mm | 880 mm | 675 mm 1 | 675 mm 1 | 675 mm 1 | 675 mm 1 | 675 mm 1 |
| Throat depth | 620 mm | 620 mm | 620 mm | 620 mm | 620 mm | 620 mm | 620 mm | 420 mm 1 | 420 mm 1 | 420 mm 1 | 420 mm 1 | 420 mm 1 |
| User interface | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control | T-8000 S Multi-Touch Control |
| Maximum speed Y axis, operation | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 10 mm/s | 8 mm/s | 8 mm/s |
| Dimensions, weights | ||||||||||||
| Length | 5318 mm | 4188 mm | 7090 mm | 5398 mm | 7103 mm | 5458 mm | 7165 mm | 7180 mm | 8150 mm | 9150 mm | 8150 mm | 9150 mm |
| Width | 2830 mm | 2830 mm | 2830 mm | 2830 mm | 2830 mm | 2830 mm | 2880 mm | 2980 mm 2 | 2980 mm 2 | 2980 mm 2 | 2980 mm 2 | 2980 mm 2 |
| Height | 3970 mm | 3970 mm | 3970 mm | 3970 mm | 3970 mm | 3970 mm | 3995 mm | 4570 mm 2 | 4570 mm 2 | 4770 mm 2 | 4750 mm 2 | 4750 mm 2 |
| Weight | 25000 kg | 26000 kg | 40000 kg | 34000 kg | 45000 kg | 45000 kg | 51000 kg | 70000 kg | 74000 kg 2 | 82000 kg 2 | 93000 kg 2 | 98000 kg 2 |
A series of functions make bending with the TruBend Series 8000 even safer, easier, more ergonomic, and more productive.
Flexibility and precision
Sensor disks integrated in the upper tool measure and correct every angle so that you always get precise results. The user-friendly ACB (Automatically Controlled Bending) Wireless automatically detects the position of the sensors, and the tool and control communicate wirelessly.
The ACB Laser is an optical system for angle measurement. Without contact, the laser projects a line onto the sheet, and a camera detects the angle. So that you get precise results from the very first component. For angle measurement, 2 measuring units automatically move to the correct position without any intervention on your part.
Up to 6 CNC-controlled backgauge axes position your workpieces accurately and securely, allowing you to bend precisely over the entire length, even with deep flanges. Optionally, the backgauges are also available in a particularly robust heavy-duty version with a traverse path of up to 1000 mm.
The automatic crowning works precisely down to the last detail. At intervals of 250 mm, you can adjust the crowning curve precisely to your bending task as required. The crowning can withstand loads of up to 6,000 kN/m, ensuring that you always get exactly the press force you need.
1 tool, 2 different bending processes: The lower tool displacement makes it possible. In concrete terms, this means: You increase your part variety and save setup time and investment costs. The lower tool displacement enables special applications, such as folding.
Energy efficiency
With the on-demand drive, the new TruBend Series 8000 also scores highly in terms of sustainability. The revolution speed of the motor is automatically adjusted to the press beam movement. This saves you up to 26% energy and bends pleasantly quietly.
Material handling
Handle heavy components easily: continuous height-adjustable support brackets make it possible. The robust support brackets can be individually loaded with up to 300 kg and are available with different supports.
The bending aid with automatic height adjustment supports the bending personnel, especially when bending heavy or large parts. The heavy-duty version can bear loads of up to 300 kg.
Operator ergonomics
The handy MobileControl and MobileControl Pro operating units are attached to a communications rail in the press beam along the entire bending length. This means you always have important functions under control, with no unnecessary trips required.
An additional screen on the machine control simplifies operation. With its help, you can use the shop floor programming and produce at the same time, for example. The convenient display of information on the screens supports paperless production.
The new control and navigation of the TruBend Series 8000 combines the advantages of modern multi-touch technology with industrial-grade robustness. This allows you to operate your bending machine as easily and intuitively as a tablet or smartphone - and implement virtually any application with minimal effort.
Additional LEDs illuminate the operating area as effectively as possible and ensure safer operation and better working conditions. At the same time, they prevent heat generation that is bothersome for the personnel.
Set up in no time: The LED bar in the upper tool clamp shows exactly where the tool stations should be set up. It also shows the current machine status and displays which tool station the next bend is to be carried out on. The illuminated signs save unnecessary trips to the control panel.
The bending line lasers enable you to correctly align the parts to be bent. For this purpose, the system projects a laser line onto the sheet metal, which serves as a visual guide for the operator during bending. The added value: less rejects, more productivity The bending line laser also enables so-called scribed line bending, i.e. bending without the support of the backgauge - for more working space.
TruTops Boost
Program your bending machine with TruTops Boost, the all-in-one solution - from design to the finished NC program. Time-consuming routine processes are automated at the touch of a button, saving you valuable working time. You also benefit from comprehensive rules that incorporate TRUMPF's collective technical expertise.
TecZone Bend
Program faster than ever before: With TecZone Bend you can combine bend programming in the office with shop floor programming at the TruBend bending machine. A program suggestion is automatically created in a few seconds based on 2D and 3D data – including NC program.
Software
The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF intelligently combines the software with machines and services to create customized digital manufacturing solutions for your Smart Factory.
ToolShuttle, the practical tool magazine, stands directly next to your TruBend Series 8000 machine. Tools are simply pushed in and out of the machine during set-up. This is particularly convenient for heavy tools and saves time. The ToolShuttle has space for nearly 200 feet of tools and ensures everything is organized.
You can choose between more than 150 upper and lower tool types for your personal range. You can order tools individually or as a set.
These bending tools with consistent die width use an innovative die geometry to combine several functions in one design. This makes bending easier, faster and more flexible than ever before. The special geometry also ensures a smaller impression width on the sheet metal, optimum effectiveness of the bending foil and a shorter minimum flange length.
For specific requirements, TRUMPF will develop your own personal tool solution. To guarantee the quality of your parts, we test the tools in advance with your specific material and create initial sample parts. This allows you to remain as flexible as possible in the manufacture of components or even cover additional applications.
Automation solution with Starmatik
With the robot on a movable transverse rail, the TruBend 8000 can bend sheets up to eight meters in length with a maximum weight of 220 kilograms fully automated. The configuration is tailored to your needs. If required, you can add a storage connection, centering station, gripper and tool changing along with a regripping station and other sheet processing systems, such as joining or thermoforming. The complete solution can be programmed offline.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
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