The open machine concept and intelligent beam guard provide the perfect combination of optimum safety and the best accessibility for the operator. This means that even individual tubes can be loaded efficiently and parts removed at an ergonomic working height.
Maximum productivity due to the solid-state laser – even in XXL
With the Trulaser Tube 7000 fiber, the solid-state laser has a broad processing spectrum. The solid-state laser represents fast and flexible processing. Due to RapidCut, the high feed rates of the laser come into their own even on smaller contours. This is a significant productivity advantage, particularly in thinner materials. The open machine concept gives the TruLaser Tube 7000 fiber optimal accessibility during loading and unloading. This means the machine is efficient from a lot size of 1. Due to the Central Link interface, the machine is also optimally equipped for Industry 4.0.
More options for designers: the TruLaser Tube 7000 fiber cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Regardless of whether for single-unit or series production, the laser tube cutting guarantees maximum flexibility for the design of shop furniture.
The TruLaser Tube 7000 fiber can process tubes with thick walls. This is a great advantage for manufacturers of components for agricultural machinery, for example.
The automation solutions of the TruLaser Tube 7000 fiber enable the efficient production of high-quality components such as fitness equipment. The laser provides long-lasting precision for tube processing.
Mechanical and apparatus engineering
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimize sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
TruLaser Tube 7000 fiber
|Maximum outside diameter||254 mm|
|Maximum side length and outer circle diameter||220 mm / 254 mm|
|Maximum raw material length for automatic loading|
|for LoadMaster Tube 6.5 m||6500 mm|
|for LoadMaster Tube 9.2 m||9200 mm 1|
|for LoadMaster Tube 12.5 m||12500 mm 1|
|Finished part length|
|for unloading unit 4.5 m||4500 mm|
|for unloading unit 4.5 m + 1.5 m||6000 mm 1|
|for unloading unit 6.5 m||6500 mm 1|
|for unloading unit 6.5 m + 1.5 m||8000 mm 1|
|Maximum path weight (standard/optional)||40 kg/m|
|Maximum raw material weight with automatic loading|
|with LoadMaster Tube 6.5 m||260 kg|
|with LoadMaster Tube 9.2 m||368 kg 1|
|with LoadMaster Tube 12.5 m||368 kg 1 2|
|Laser-specific data - TruDisk 4001|
|Maximum laser power||4000 W|
|Maximum material thickness, mild steel||10 mm|
|Maximum material thickness, stainless steel||6 mm|
|Maximum material thickness, aluminum||6 mm|
|Maximum material thickness, copper||5 mm|
|Maximum material thickness, brass||5 mm|
|Laser-specific data - TruDisk 6001|
|Maximum laser power||6000 W|
|Maximum material thickness, mild steel||14 mm / 10 mm|
|Maximum material thickness, stainless steel||10 mm / 8 mm|
|Maximum material thickness, aluminum||10 mm / 8 mm|
|Maximum material thickness, copper||5 mm|
|Maximum material thickness, brass||5 mm|
|Consumption values - TruDisk 4001|
|Average power input in production||10 kW|
|Consumption values - TruDisk 6001|
|Average power input in production||12 kW|
With smart profile detection, you can load even profiles with challenging geometries automatically.
SeamLine Tube identifies weld seams or markings in order to align each tube correctly on the machine. As an option, the function can also scan the inside of the tube.
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours. This is a significant productivity advantage, particularly in thinner materials.
Expand your processing spectrum
You can expand your range of parts with high-quality bevel cuts of up to 45°.
As an option, the TruLaser Tube 7000 fiber integrates a process step by tapping threads. The choice is yours because you can insert up to eight tools for tapping threads in the standardized tool adapter.
Want to process XXL tubes and profiles in a fully automatic and cost-effective manner? Then the TruLaser Tube 7000 fiber with LoadMaster Tube for a 12.5-meter loading length is the right option for you. Depending on the end product, this can increase your flexibility by nesting blanks in the best possible way, thus making optimum use of your raw material. The LoadMaster Tube feeds the raw material to the machine fully automatically. The swivel-mounted conveyor system with a length of 12.5 meters demonstrates its advantages in intermediate production and special profiles in particular.
Process reliability and operator support
With the one-cutting-head strategy, you can process multiple material types and thicknesses with the laser without changing the cutting head.
Your machine is ahead of the game: sensors detect whether or not a part has been correctly ejected.
One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
The magnetic coupling with bellows protects the cutting head against potential damage and dirt, especially in the event of a cutting head collision. This means that production can be resumed after a short time.
Label your parts quickly and reliably with a standardized industry code – the Dot Matrix Code feature enables this.
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
The spatter protection device for round tubes ensures that the inside of tubes are clean, reducing rework.
No more adjustments by hand: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
Using the 3D software Programming Tube, you can quickly, easily and intuitively create NC programs. Strong automated processes reduce the time and effort needed for programming. The software offers flexible data import procedures and efficient design – and provides step-by-step support.
Manage and keep track of all the relevant procedures of your sheet metal processing in just one system: you will optimize your workflows and develop your production's potential with Oseon.
The software portfolio from TRUMPF optimizes your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.
The LoadMaster Tube loading unit means you can set up much faster because the bundle space automatically provides the unprocessed material. The swivel-mounted conveyor system shows its strengths, especially with small lot sizes, intermediate production, and special profiles. It is also possible to set up the LoadMaster at the front of the machine. This allows you to adapt the layout of the machine to your material flow.
Tube store with a storage connection
Thanks to the new loading automation between the tube storage system and the TruLaser Tube 7000 fiber, loading is now fully automatic and requires no supervision: Tubes are automatically loaded from a STOPA tube storage system using a tilt-and-lift station. It takes the requested cassette with raw material from storage and moves it to the conveyor unit. The conveyor unit is directly connected to the LoadMaster Tube.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Value for extended versions (option)
With automatic loading with LoadMaster Tube 12.5 m, the maximum total weight is 368 kg or 30 kg/m. With manual loading, the maximum total weight is 500 kg or 40 kg/m.