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TruHeat MF Series 7000 (G2) MF generators for inductive heating

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Induction

TRUMPF Hüttinger

TruHeat MF Series 7000 (G2)

The combination makes it unique

Maximum power with a minimal footprint

The TruHeat MF Series 7000 (G2) MF generators are the real pinnacle of efficiency. Featuring higher than 90% efficiency, they enable particularly economical operation and the ability to control the power and output frequency over a wide range. This opens up a wide spectrum of applications including classic induction applications such as hardening, annealing, soldering, melting, and forging, or high-tech applications such as epitaxy and crystal growing. Regardless of application, these generators will impress you!

Maximum application flexibility

Precise adjustment to every process due to large frequency range (0.5 kHz to 200 kHz).

High power density, low space requirements

The TruHeat MF Series 7000 (G2) is the most compact, MF high-power generator on the market.

Highest efficiency, lowest operating costs

Efficiency of over 90% guarantees particularly cost-effective operation.

Modular structure, maximum availability

All assemblies can be easily replaced so that maintenance and repair times are minimized.

Maximum productivity and process reliability

Stable process control due to fast and precise control of the MF output values.

Diverse applications

The TruHeat MF Series 7000 (G2) generators can be used universally in diverse applications and are used in both classic fields, as well as in high-tech processes. The product family shines in particular when hardening, annealing, soldering, melting, and forging.

TruHeat MF Series 7000 (G2): Generator for inductive heating

Epitaxy

Deposition of single-crystal layers on a substrate of the same material, e.g. in LED manufacturing.

Crystals grown as per the Czochralski process

Crystal growing

Artificial manufacturing of crystals, e.g. crucible pulling as per the Czochralski process.

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TruHeat MF 7060 (G2)
TruHeat MF 7080 (G2)
TruHeat MF 7100 (G2)
TruHeat MF 7120 (G2)
TruHeat MF 7150 (G2)
TruHeat MF 7180 (G2)
TruHeat MF 7200 (G2)
TruHeat MF 7240 (G2)

	TruHeat MF 7060 (G2) Compare product	TruHeat MF 7080 (G2) Compare product	TruHeat MF 7100 (G2) Compare product	TruHeat MF 7120 (G2) Compare product	TruHeat MF 7150 (G2) Compare product	TruHeat MF 7180 (G2) Compare product	TruHeat MF 7200 (G2) Compare product	TruHeat MF 7240 (G2) Compare product
Output
Rated output	60 kW	80 kW	100 kW	120 kW	150 kW	180 kW	200 kW	240 kW
Maximum output current	280 A eff	560 A eff	560 A eff	560 A eff	720 A eff	720 A eff	1120 A eff	1120 A eff
Maximum output voltage	1200 V eff	1200 V eff	1200 V eff	1200 V eff	1200 V eff	1200 V eff	1200 V eff	1200 V eff
Nominal operating frequency	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz
Length, power cable	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m
Network connection data
Line voltage	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 400 V - 480 V
Line frequency	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz
Network input power	75 kVA	93 kVA	116 kVA	139 kVA	174 kVA	209 kVA	232 kVA	278 kVA
Power factor	> 0.95	> 0.95	> 0.95	> 0.95	> 0.95	> 0.95	> 0.95	> 0.95
Communication interfaces
Analog/digital	Yes	Yes	- Yes	Yes	Yes	- Yes	Yes	- - Yes
RS 232 / RS 485	Yes	- Yes	Yes	- Yes	Yes	Yes	- - Yes	Yes
PROFIBUS	- Yes	Yes	- - Yes	Yes	- Yes	Yes	Yes	- - - Yes
Housing
Weight	510 kg	570 kg	570 kg	580 kg	630 kg	630 kg	630 kg	700 kg
IP protection class	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54
Cooling requirements
Max. water pressure	6 bar	6 bar	6 bar	6 bar	6 bar	6 bar	6 bar	6 bar
Min. pressure differential	2.2 bar	2.2 bar	2.2 bar	2.2 bar	2.2 bar	2.2 bar	2.5 bar	2.5 bar
Min. flow rate	14 l/min	17 l/min	17 l/min	17 l/min	20 l/min	20 l/min	27 l/min	27 l/min
Coolant temperature	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C
Outer circle
Weight	20 kg	20 kg	20 kg	20 kg	20 kg	20 kg	20 kg	20 kg
IP protection class	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54
General
Overall efficiency	91 %	91 %	91 %	91 %	91 %	91 %	91 %	91 %
Certificates / standards	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity
Ambient conditions
Outside temperature	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C

Compare products End comparison End comparison	TruHeat MF 7060 (G2)	TruHeat MF 7080 (G2)	TruHeat MF 7100 (G2)	TruHeat MF 7120 (G2)	TruHeat MF 7150 (G2)	TruHeat MF 7180 (G2)	TruHeat MF 7200 (G2)	TruHeat MF 7240 (G2)
Output
Rated output	60 kW	80 kW	100 kW	120 kW	150 kW	180 kW	200 kW	240 kW
Maximum output current	280 A eff	560 A eff	560 A eff	560 A eff	720 A eff	720 A eff	1120 A eff	1120 A eff
Maximum output voltage	1200 V eff	1200 V eff	1200 V eff	1200 V eff	1200 V eff	1200 V eff	1200 V eff	1200 V eff
Nominal operating frequency	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz	0.5 kHz - 200 kHz
Length, power cable	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m	10 m - 30 m
Network connection data
Line voltage	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 380 V - 480 V	(±10%) 400 V - 480 V
Line frequency	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz	50 Hz - 60 Hz
Network input power	75 kVA	93 kVA	116 kVA	139 kVA	174 kVA	209 kVA	232 kVA	278 kVA
Power factor	> 0.95	> 0.95	> 0.95	> 0.95	> 0.95	> 0.95	> 0.95	> 0.95
Communication interfaces
Analog/digital	Yes	Yes	- Yes	Yes	Yes	- Yes	Yes	- - Yes
RS 232 / RS 485	Yes	- Yes	Yes	- Yes	Yes	Yes	- - Yes	Yes
PROFIBUS	- Yes	Yes	- - Yes	Yes	- Yes	Yes	Yes	- - - Yes
Housing
Weight	510 kg	570 kg	570 kg	580 kg	630 kg	630 kg	630 kg	700 kg
IP protection class	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54
Cooling requirements
Max. water pressure	6 bar	6 bar	6 bar	6 bar	6 bar	6 bar	6 bar	6 bar
Min. pressure differential	2.2 bar	2.2 bar	2.2 bar	2.2 bar	2.2 bar	2.2 bar	2.5 bar	2.5 bar
Min. flow rate	14 l/min	17 l/min	17 l/min	17 l/min	20 l/min	20 l/min	27 l/min	27 l/min
Coolant temperature	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C
Outer circle
Weight	20 kg	20 kg	20 kg	20 kg	20 kg	20 kg	20 kg	20 kg
IP protection class	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54
General
Overall efficiency	91 %	91 %	91 %	91 %	91 %	91 %	91 %	91 %
Certificates / standards	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity	CE declaration of conformity
Ambient conditions
Outside temperature	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C	5 °C - 40 °C

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Technical data sheet

The technical data of all product versions as a download.

The TruHeat MF Series 7000 (G2): A cost-effective solution for your application

The most economical solution for your induction processes

With efficiencies of more than 90%, the TruHeat MF Series 7000 second generation generators offer maximum cost-effectiveness and the lowest operating costs. The compact design, despite high power, enables space-saving integration in any production line. The wide frequency and power range enables maximum application flexibility and easy load adjustment.

Maximum process reliability and availability, even under adverse conditions

The modular, maintenance, and repair-friendly design ensures maximum availability (uptime) of the generator. The low pump and cooling capacity that is required means that the generator can also be used in difficult production conditions.

Fast and precise control of the MF output values improves process reliability and productivity. The on-going process can also be continued even at reduced power levels.

Various options are available to ensure optimal adjustment of the MF generator to the given application.

Automatic cooling water control

Intelligent cooling concept with integrated automatic cooling water control.

Active dehumidification

Active dehumidification (only in conjunction with cooling water control).

Additional Profinet and EtherCAT interfaces

In addition to the standard configuration with Profibus and AD interfaces, the TruHeat MF Series 7000 (G2) generators can also be expanded by the additional interfaces Profinet and EtherCAT.

Operating program TruControl Power

Using the Windows-based TruControl Power software, the generator can be conveniently operated, configured, and monitored from a PC or laptop. The most important functions: Input and saving of customer-specific parameter sets, graphical representation of process parameters through the software oscilloscope, ability to store relevant data for fast error analysis.

The choice of various system components means that the MF generator can be optimally adjusted to the required application.

The best process results due to sophisticated inductor design

Inductors

The inductor geometry is specifically adjusted for the required heating process (ring, line or mold inductor).

Coaxial transformer for highly efficient heating processes of the smallest geometries

Coaxial transformers

Coaxial transformers are used for optimal power adjustment between the generator and inductor. They are available with transformation ratios of 6:1, 9:1, and 12:1.

Pyrometers for non-contact temperature measurements on different surfaces

Pyrometers and program controllers

Pyrometers are used for non-contact temperature measurements on surfaces up to 3632 °F. A coupled program controller enables temperature profiles to be followed precisely.

Professional cooling for heating processes: Process cooler with hoses

Process coolers

Process coolers ensure reliable dissipation of process heat. Versions are available for various power ranges.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Contact

Nikolas Hunzinger

Sales TRUMPF Hüttinger

Phone +49 761 89712163

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Downloads

TruHeat MF Series 7000 (G2) flyer

pdf - 624 KB

Generators for reliable heating processes

pdf - 7 MB

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